Wood decking is (or should be) straight and flat. It was especially challenging for us to manufacture the columns and channels given that nothing in the building is straight or flat. To prove to the design team (and ourselves) that our manufacturing methods would work, we built a test wall before actual production began.
This wall was shipped to the jobsite, where acoustics engineers checked that it would not cause sound quality to suffer. As we've been told, the decking makes up so much of the surface area that small changes could have a significant impact.
Here's a shot of the 'tuning fork' glulam in our plant with a channel cut for the decking.
This is a close-up of the interior of the wall. Notice how the columns curve back and forth. The outside of the wall is a thick layer of concrete, which will prevent outdoor noise from disturbing the performances.
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